Beckett AFII 150 Operations Instructions

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28141 Rev A 10-27-06
Installation, Operation and
Maintenance Manual
Oil Fired Warm Air Furnaces
BCL BCL-S BFL
ALL INSTALLATIONS MUST MEET
ALL LOCAL, PROVINCIAL/STATE,
AND FEDERAL CODES WHICH MAY
DIFER FROM THIS MANUAL
ECR International Ltd.
Olsen Division
Read this complete manual before
beginning installation. These instructions
must be kept with the furnace for future
reference.
P.O. Box 900, Wallaceburg, Ontario, Canada N8A 5E5
Installation, Operation and
Maintenance Manual
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable liquids or vapors in the vicinity
of this, or any other appliance.
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Summary of Contents

Page 1 - Maintenance Manual

28141 Rev A 10-27-06 Installation, Operation and Maintenance Manual Oil Fired Warm Air Furnaces BCL BCL-S BFLALL INSTALLATIONS MUST MEET ALL L

Page 2 - Table of Contents

28141 Rev A 10-27-06 1021. OPERATING INSTRUCTIONS Before Lighting 1. Open all supply and return air registers and grilles. 2. Open all valves in oi

Page 3

28141 Rev A 10-27-06 11TABLE A-1: BECKETT AF OIL BURNER SET-UP Beckett AF Series Oil Burners (for use with chimney vented units) Furnace Model Burne

Page 4

28141 Rev A 10-27-06 12 TABLE A-3: BECKETT AFII BURNER SET-UP FOR SIDE WALL VENTED BCL(S) AND BFL Beckett AFII Series Oil Burners (for use with side

Page 5 - 10. ELECTRICAL CONNECTIONS

28141 Rev A 10-27-06 13TABLE A-5: RIELLO 40F OIL BURNER SET-UP FOR BCL(S) AND BFL Riello 40F Series Oil Burners (for use with chimney vented units) F

Page 6 - 15. OIL BURNER ADJUSTMENT

28141 Rev A 10-27-06 14TABLE A-7: RIELLO 40BF OIL BURNER SET-UP FOR SIDE WALL VENTED BCL(S) AND BFL Riello Balanced Flue Series Oil Burners (for use

Page 7

28141 Rev A 10-27-06 15A.2 BURNER ELECTRODES Adjustment of the electrode tips with respect to each other, the nozzle, and to the rest of the burner i

Page 8

28141 Rev A 10-27-06 16TABLE A-8: DIRECT DRIVE BLOWER SET-UP Blower Set-Up Cooling Capacity 0.20 in. w.c. 0.50 in. w.c. Furnace Model Blower Speed

Page 9 - 20. MAINTENANCE AND SERVICE

28141 Rev A 10-27-06 17 Table A-8: Direct Drive Blower Set-Up continued Blower Set-Up Cooling Capacity 0.20 in. w.c. 0.50 in. w.c. Furnace Model B

Page 10 - 21. OPERATING INSTRUCTIONS

28141 Rev A 10-27-06 18TABLE A-9: BELT DRIVE BLOWER SET-UP Blower Set-Up Cooling Capacity 0.20 in. w.c. 0.50 in. w.c. Pulley Pulley Furnace Model B

Page 11 - Appendix A

28141 Rev A 10-27-06 19 Table A-9: Belt Drive Blower Set-Up continued Blower Set-Up Cooling Capacity 0.20 in. w.c. 0.50 in. w.c. Pulley Pulley Furn

Page 12 - Wayne HSR Series Oil Burners

28141 Rev A 10-27-06 2Table of Contents 1. INTRODUCTION...

Page 13

28141 Rev A 10-27-06 20 TABLE A-10: RECOMMENDED MINIMUM INSTALLATION CLEARANCES (INCHES) Furnace Model Plenum Top Front Rear Side 1 Side 2 3 Fl

Page 14

28141 Rev A 10-27-06 21TABLE A-12: AIRFLOW CHARACTERISTICS – DIRECT DRIVE CFM External Static Pressure – Inches w.c. Furnace Model Motor HP Blower ∆

Page 15 - EQUIPPED WITH RIELLO BURNERS

28141 Rev A 10-27-06 22Table A-13: Airflow Characteristics – Belt Drive continued CFM External Static Pressure – Inches w.c. Furnace Model Motor HP M

Page 16 - 28141 Rev A 10-27-06

28141 Rev A 10-27-06 23TABLE B-1: BECKETT AND RIELLO CHIMNEY VENTED WIRING DIAGRAM BCL(S) / BFL

Page 17 - continued

28141 Rev A 10-27-06 24TABLE B-2: BECKETT AND RIELLO DIRECT VENT WIRING DIAGRAM BCL(S) / BFL

Page 18

28141 Rev A 10-27-06 25 Appendix C TROUBLESHOOTING Problem Possible Cause Remedy Thermostat not calling for heat. Check thermostat and adjust. Also

Page 19

28141 Rev A 10-27-06 26 Problem Possible Cause Remedy No fuel oil. Check fuel oil supply. Check that all hand operated all fuel oil valves are in the

Page 20

28141 Rev A 10-27-06 27 Problem Possible Cause Remedy Excessive fuel oil consumption. (continued) Thermostat improperly adjusted or in poor location.

Page 21 - Continued on next page

28141 Rev A 10-27-06 28 Problem Possible Cause Remedy Excess air flow. Check system temperature rise. Slow down blower fan if necessary. Supply air t

Page 22

29809 Rev A 10/19/2006 29

Page 23

28141 Rev A 10-27-06 31. INTRODUCTION Please read these instructions completely and carefully before installing and operating the furnace. MODEL BCL

Page 24

29809 Rev A 10/19/2006 30 PARTS LISTING: LOWBOY MODEL: BCL - 190 / 225 Ref. No. Description Part No. 1 Left Side Panel Heating Compartment 29

Page 25 - Appendix C

29809 Rev A 10/19/2006 31 PARTS LISTING: LOWBOY MODEL: BCL – 190/225 Ref. No. Description Part No. 34 Blower Assembly, BCL 170/190 8756B2 B

Page 26

29809 Rev A 10/19/2006 32

Page 27 - (continued)

29809 Rev A 10/19/2006 33 PARTS LISTING: LOWBOY MODEL: BCL - 120S / 145SRef. No. Description BCL 120S Part No. BCL 145S Part No. 1 Left Side Panel

Page 28 - IMPORTANT:

29809 Rev A 10/19/2006 34 PARTS LISTING: LOWBOY MODEL: BCL - 120S / 145S Ref. No. Description BCL 120S Part No. BCL 145S Part No 31 Beckett Oi

Page 29 - 29809 Rev A 10/19/2006

29809 Rev A 10/19/2006 35 PARTS LISTING: LOWBOY MODEL: BCL - 120ST / 145ST Ref. No. Description BCL 120ST Part No. BCL 145ST Part No. All pa

Page 30

29809 Rev A 10/19/2006 36

Page 31

29809 Rev A 10/19/2006 37 PARTS LISTING: LOWBOY MODEL: BFL - 120 / 145 Ref. No. Description BFL 120 Part No. BFL 145 Part No. 1 Left Side P

Page 32

29809 Rev A 10/19/2006 38 Nozzle, 1.00/80ºA (BFL-120 only) 2100037 ---------- PARTS LISTING: LOWBOY MODEL: BFL - 120 / 145 Ref. No. Description

Page 33 - BCL 145S

29809 Rev A 10/19/2006 39 PARTS LISTING: LOWBOY MODEL: BFL - 120T / 145T Ref. No. Description BFL 120T Part No. BFL 145T Part No. All parts a

Page 34

28141 Rev A 10-27-06 4The blower speed must be checked and adjusted to compensate for the pressure drop caused by the evaporator coil. Refer to Append

Page 35

28141 Rev A 10-27-06 HOMEOWNER’S REFERENCE TABLE Model No. Serial No. Date Installed Contractor Contact Address Postal Code Telephone No. After Ho

Page 36

28141 Rev A 10-27-06 NOTES:

Page 37 - BFL 145

28141 Rev A 10-27-06

Page 38

28141 Rev A 10-27-06

Page 39

28141 Rev A 10-27-06 6800 Base Line, Wallaceburg, Ontario, N8A 5E5, Can. Tel: (519) 627-0791 Fax: (519) 627-4719 2201 Dwyer Avenue, Utica, New

Page 40 - HOMEOWNER’S REFERENCE TABLE

28141 Rev A 10-27-06 5furnace and should not interfere with the combustion air supplied to the burner. The control should also be located near the fur

Page 41

28141 Rev A 10-27-06 6 Furnace Power Requirements Furnace Model Volts AC Amps Phase ∅ Cycles Hz BCL (S) 120 15 1 60 BFL 120 15 1 60 BCL-170/190 12

Page 42

28141 Rev A 10-27-06 7Soot behaves as an insulator and impairs good heat transfer. Stack temperature will increase, and the overall efficiency will de

Page 43

28141 Rev A 10-27-06 8may correct this problem; however, a belt drive blower system is the better solution, since motor RPM and CFM delivery is not pa

Page 44

28141 Rev A 10-27-06 9replace the cintered bronze blower bearings with roller Bearings. The blower assembly used in the BCL 200 / 225 model is equippe

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